Wear resistant coating materials Houston

Did you know that Fusion Inc. is the industry leader for wear resistant coating materials Houston? We specialize in the restoration and repair of rotating components including large industrial crankshafts. Fusion will also work on downhole components and wind turbine main shafts. There are a plethora of coatings to pull from.

Our company can also manufacture replacement and new components per sample or print, including all machining and finish grinding. Here at Fusion Inc., we specialize in pump and turbine shaft manufacturing, but our core business is component repair. 

Our Customers Are The Best

The team at Fusion Inc. together has over a century of experience from technicians to sales. Our professional techs have the capability to make recommendations as they see fit. We have experience with a customer that will place a call to us to discuss a part that has a poor runtime history. In this environment, we can help them increase the life expectancy of that component

You need the right wear resistant coating materials Houston for your component. The techs here at Fusion will take a deep look at whether there could be an erosion issue. Perhaps, it is a corrosion issue inside the part. To diagnose the issue that will help Fusion Inc decide which coating should be put on at that time. The part could have a wear and tear issue which we will then be able to give you choices on how we will go about the restoration process.

HVOF (High-Velocity Oxy-Fuel) Process

The wear resistant coating materials Houston is not the only thing we preach. The HVOF (High-Velocity Oxy-Fuel) process will produce low porosity, dense coatings that exhibit high bond strengths. Some of these coatings can exceed 12,000 PSI. This type of coating will produce low oxides and extremely fine finishes. The HVOF coatings may have low residual internal stress. An application such as this can be put directly on to a thickness that will not conflict with dense thermal coatings.

During the wear resistant coating materials Houston process, an oxygen-fuel and powder mixture is fed into a combustion chamber and lit. Expanding gases flow through the nozzle from the combustion chamber. The material is continuously fed into the combustion chamber and exits through the nozzle toward the substrate. This process can produce velocities up to 3900 feet per second.

Twin Arc Process from Fusion Inc.

Have you ever thought about what the Twin Arc Process really is? We have gone into detail about wear resistant coating materials Houston and now it is time to focus on everything Twin Arc Wire. This process has details and it takes the experience to run this process. At Fusion Inc. we employ nothing but the best in the industry. The industry-leading techs work for us here on the north side of Houston.

Plasma Spray Process from Fusion Inc.

Different from Wear resistant coating Houston is the Plasma Spray process. This is a high-frequency arc that is lit between a nozzle and an electrode. Gases will flow between them and become a plume of hot plasma gas reaching from 12,000 degrees Fahrenheit to 30,000-degree Fahrenheit. The coating material will melt and propel towards the substrate that then forms the coating. Fusion Inc. can accurately regulate coating results which are to the advantage of the client. There is a respectable distance between the plasma gun and substrate. This distance allows Fusion Inc. to be in control of the spray temperature which is usually between 100- and 500-degrees Fahrenheit.

There are many factors to consider when determining the correct coating. We evaluate whether there might be an erosion or corrosion issue within the part. We have the experience and the expertise to help the customer find the right solution. Fusion houses six coating cells on the property. The company offers high-velocity oxy-fuel, twin arc, and plasma coatings along with finishing capacities up to 96 inches in diameter by 37 feet in length and 80,000 pounds.

Machine & Grinding Services from Fusion Inc.

Fusion, Inc. provides more than just wear resistant coating Houston guides. We provide Machine and Grinding services that allow the capability to restore a component to its original condition by the time it has been put through the coating process. Fusion Inc. can accommodate an outer diameter grinding up to 96 inches. The swing with 37 feet between centers and inner diameter grinding up to 60 inches with a depth of 60 inches. Fusion Inc. can accommodate machining up to 82 inches in diameter and no more than 26.5 feet between centers.

A process for titanium coating on a base of ferrous metal having a smooth surface comprising the following steps in sequence: degassing the base by heating said base for a period of three to five minutes at a temperature within the range of 1750 and 1875 degrees Fahrenheit.

Downhole Mud Motor Rotors

With our capabilities, the professionals here at Fusion Inc. can restore your turbine rotors back to standard size and finalize the work with burnishing and perform ERO on your probe areas as you need. The experts can assist you with HVOF Tungsten Carbide coating and polishing needs for your downhole Mud Motor Rotors, including in-house weld & blend repairs and straightening. Fusion Inc. offers coatings for Bearing Mandrels and other downhole components.

Fusion Inc will provide you with the highest quality to cover your project needs. This team takes our jobs very seriously and we feel that we are the industry leaders when it comes to Wear resistant coating Houston. We can be found on the web if you click here. Or if you would like to set up a meeting and discuss your needs, we can certainly do that. Reach out to us via phone by calling 713-691-6547.

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