High-velocity oxygen fuel HVOF coating Houston

Did you know that there are 65,000 square feet of high-velocity oxygen fuel HVOF coating Houston at that Fusion Inc.? Jeff Fenner and Thomas Neiderberger both take pride in handling customers directly. From oil and gas to downhole components, Fusion Inc. has your back. Your budget simply will not allow for you to purchase brand new components. Because of this, you will need to review our restoration services and be ready for the shock of how affordable and timely the entire process can be.

Crankshaft Refurbishing

Industrial crankshafts that need restoration can be given to our team of experts and you can expect nothing but the best. We use high-velocity oxygen fuel HVOF coating Houston to repair these crankshafts with the following specifications. Between center capacity 37’, the swing capacity at 96″, finally, the weight capacity is set for 80,000 pounds at the machine’s center. The maximum stroke is 20″.

Fusion Inc. will also assist you with the repairs on the bearing journals. If your seal areas and coupling fits on wind turbine main shafts need restoration, we are the team to call. We have a customary large capacity lathe for any customer that will call on us to do the job. The grinders and HVOF coating systems are in an elite group of their own.

Steam Turbines with Fusion Inc.

Our capabilities include up to a 96″ swing when it comes to our coating, machining, and grinding. Do you need your turbine rotor journals to advance through our restoration process? We can accommodate any customer with high-velocity oxygen fuel HVOF coating Houston restoration and repairs to their turbines. Fusion will also restore your seal areas back to standard size. The impellers and tapered coupling fits will also return to the standard size. 

After any work that you give us to do, we will finalize the job with burnishing and perform ERO on your probe areas if you need them. The expert techs at Fusion Inc. can restore your components to original condition after coating. We can also manufacture replacement and new components per sample or print. This includes all the machining and finishes grinding. 

Fusion Inc’s HVOF Process

The HVOF (High-Velocity Oxy-Fuel) process produces low porosity, dense coatings that put off high bond strengths. Some of these exceed 12,000 PSI. High-velocity oxygen fuel HVOF coating Houston has low residual internal stress and can be sprayed to a thickness that differs from dense thermal spray coatings. HVOF is an oxygen-fuel mixture that is put into a combustion chamber and lit. The gases expand and flow through a nozzle from the chamber. The powder is fed into the combustion chamber.

Once the powder enters the chamber it then exits through the nozzle onto the substrate at velocities up to 3200 feet per second. This entire process is fully automatic using robotic equipment.

High-velocity oxygen fuel HVOF coating Houston produces clean coatings with fine homogenous structures. Thicker coating applications are the result of low to compressive coating stress. This spraying process is for carbide and super alloy coatings. The surface finishes are smooth and can begin life depending on the service environment. During the process, areas that are not to be a part of this process are easily kept safe. 

Vendor Booth Conventions

Fusion Inc. attends High-velocity oxygen fuel HVOF coating Houston conventions all over the United States year round. You will see the crew at the AWEA Wind Power Convention in Chicago. (American Wind Energy Association). In Houston, there is a Turbomachinery Symposium and Pump Symposium each year that Fusion Inc. is in attendance for. The oil capital of Texas is Odessa which hosts the Permian Basin International Oil Show. You will for sure see Fusion Inc. as a vendor at this convention each year. Thomas Niederberger handles sales and customer service for oil, gas, and wind while Jeff Fenner takes care of customer service and outside sales for downhole components and general inquiries.

Process Used for the Specific Nomenclature

Fusion Inc. has a specs chart of High-velocity oxygen fuel coating HVOF Houston on their website that will show any potential client what process is put in place for that particular nomenclature. If you would like to see the chart right now, click here. The chart includes the coating composition and the hardness. Our company offers HVOF, Plasma, Twin Arc and Combustion Wire. Feel free to take a look at the chart for an idea if you have a project in mind.

Mud Motor Rotors from Fusion Inc.

Fusion Inc can assist you with HVOF Tungsten Carbide coating and polishing needs for your rotors. There is in-house weld and blend repairs as well as straightening. We have coatings for Bearing Mandrels, Bearing Adapter Components, and other downhole components. 

We manufacture ring and plug gauge sets that we calibrate in accordance with ANSI/INSCL Z54-1. A certification report with final inspection data will arrive in your hands with each gauge set. At Fusion Inc. we put our customers and their needs first. Our techs will stay in communication with you throughout the process. These are parts that are extremely costly. Perhaps, you cannot afford to go buy another brand-new part. Fusion Inc. is who you want to call on to make the restoration process easier. 

HVOF Process with Fusion Inc.

High-velocity oxygen fuel HVOF coating Houston is a high energy thermal spray process that will produce strong coatings of metals. These metals will give an excellent performance in corrosive environments. These types of coatings are an important part of surface engineering. This allows us to salvage and improve components for your company. Machinery and process equipment will last longer when you call on Fusion Inc to meet your demands. We are very careful not to damage the environment with our high-tech availability.

These types of coatings can replace Hard Chrome which is not environmentally friendly. High-velocity oxygen fuel HVOF coating Houston is a part of many industries such as oil and gas. The entire process leads to minimize distortion or metallurgical change to the workpiece or material with the coating. Some other industries that use HVOF are:

• Water
• Mining
• Petrochemicals
• Chemicals
• Aerospace
• Paper
• Engineering

Make A Note to Reach Out to Fusion Inc.

You can skim our website or give us a call at 713-691-6547. We sit on 65,000 acres on the north side of Houston on Fulton Street. Please reach out to us at your convenience, we hope to hear from you soon.

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